Boiler Blog | Nationwide Boiler Inc.

In today’s volatile industrial landscape, supply chain disruptions and rising costs are reshaping how businesses acquire critical equipment. For steam users, these challenges are especially severe, with lead times for large watertube boilers now stretching to 50 weeks. Nationwide Boiler’s in-stock boiler program offers immediate access to high-quality boilers, mitigating risks such as escalating costs and unpredictable tariffs.

The Growing Need for Immediate Solutions

Supply chain delays have become a persistent issue across industries, driven by factors like material shortages, logistical bottlenecks, and fluctuating global markets. For steam plant operators, these delays can jeopardize production schedules and operational efficiency.

Nationwide Boiler's in-stock boiler program addresses these challenges, offering ready-to-ship solutions that eliminate long manufacturing lead times.

Advantages of Nationwide Boiler’s In-Stock Boiler Program

At Nationwide Boiler, we have built our reputation on reliability and foresight by maintaining an inventory of new and reconditioned boilers tailored to meet the needs of diverse industries. Our in-stock boiler inventory includes a robust selection of high-demand equipment ready for immediate shipment—no long lead times, no surprises.

Our stock boiler program features brand-new Babcock & Wilcox 200,000 lb/hr superheat watertube boilers, currently one of the only units of its kind available for immediate purchase, as well as a wide range of Hurst firetube package boilers from 200 to 800 HP. Whether you need saturated or superheated steam, low or high pressure, we have solutions on hand to meet urgent project timelines and evolving plant requirements.

Several key advantages of Nationwide’s in-stock boiler program:

• Reduced Lead Times: Unlike custom-built boilers that take months to manufacture, in-stock boilers can often ship within days or weeks of an order.
• Cost Stability: With potential tariffs driving up costs unpredictably, purchasing a stock boiler provides protection from price surges associated with raw materials.
• Immediate Engineering Support: Pre-prepared engineering drawings are available for all stock boilers, streamlining project planning and installation.
• Pre-Purchase Inspections: Customers can inspect equipment before purchase to ensure it meets their exact specifications

A Strategic Response to Tariff Uncertainty

One of the most pressing concerns for industrial buyers today is the impact of potential tariffs on steel and other imported materials. Tariffs can cause sudden spikes in equipment costs, making it difficult for businesses to budget effectively. By investing in boilers that are already manufactured and priced, companies can sidestep these uncertainties. Nationwide Boiler’s in-stock boiler program allows customers to lock in pricing at the time of purchase, avoiding unexpected cost increases that could derail projects.

Why Choose Nationwide Boiler?

In an environment where time, cost, and reliability are critical, Nationwide Boiler’s in-stock boiler program delivers a practical and proactive solution. By offering immediate access to high-quality firetube and watertube boilers—including large-capacity units and complete system packages—we help businesses avoid costly delays and navigate market volatility with confidence.

We also offer one of the world’s largest and most versatile rental boiler fleets, including mobile boiler rooms, trailer and skid-mounted boilers, plus auxiliary equipment like feedwater systems, economizers, and emissions control equipment such as the CataStak™ SCR system. Backed by expert support and decades of industry experience, we’re here to keep your operation moving forward—on time and on budget.

Explore our stock boiler inventory to find the ideal match for your project and reach out today for a quick quote. Our team of experts will promptly match your needs with the right equipment, and provide the information and support necessary to keep your business running smoothly.

The 2025 Western Regional Boiler Association (WRBA) Conference, held March 25-27 in Coeur d’Alene, Idaho, brought together boiler industry professionals for a dynamic exchange of ideas, insights, and innovations. Scott Best, Sales Engineer at Nationwide Boiler, presented an insightful session on deaerators, emphasizing the critical role deaerators play in maintaining efficient boiler operations.

Spotlight on Scott Best’s Presentation: "A Deep Dive into Deaerators"

Best’s presentation provided a comprehensive overview of deaerators—essential yet often overlooked components of boiler systems. He emphasized their crucial role in emoving dissolved gases from boiler feedwater, helping to prevent corrosion and enhance overall system efficiency.

Deaerators play a vital role in removing dissolved oxygen and carbon dioxide from boiler feedwater. This process prevents corrosion, improves heat transfer, and ensures the longevity of boilers and auxiliary equipment. 

Best explained the key principles of deaerator operation, including how pegging steam interacts with feedwater to effectively strip away dissolved gases. It is important to maintain pegging steam at the saturation point to maximize deaeration efficiency. Best also discussed the impact of high-pressure condensate on the deaerator’s energy balance and outlined strategies for recovering heat that would otherwise be wasted.

Proper sizing of feedwater pumps is crucial for ensuring sufficient Net Positive Suction Head (NPSH), which helps prevent cavitation and maintains pump efficiency. Best clarified the difference between overflow capacity and working capacity, helping operators understand how to size and operate deaerators within optimal ranges.

The session covered various types of deaerators, including tray-type and spray-type designs, and provided guidance on selecting the right type based on system requirements. Best offered practical tips on monitoring performance, conducting routine maintenance, and troubleshooting common issues to ensure long-term reliability.

Benefits of Optimized Deaerator Performance

By applying best practices for deaerator operation and maintenance, operators can significantly enhance boiler performance. Improved heat transfer and reduced energy consumption lead to increased efficiency, while minimizing corrosion-related damage extends the lifespan of equipment. Additionally, optimized deaerator performance enhances system responsiveness, ensuring greater operational reliability. These benefits not only improve daily operations but also help reduce downtime and lower long-term costs associated with repairs and replacements.  

Deaerators play a fundamental role in maintaining boiler system efficiency and reliability, yet they are often overlooked. As Best outlined, neglecting these components can lead to inefficiencies, reduced equipment lifespan, and costly repairs. By shedding light on this critical topic, we at Nationwide Boiler reinforce our commitment to industry education and providing customers with practical, effective solutions. 

Nationwide Boiler’s Continued Leadership

Nationwide Boiler’s participation at WRBA 2025 exemplifies our dedication to fostering education and innovation within the boiler industry. As a leader in providing reliable boiler solutions—from rental boiler equipment to custom control systems—we consistently demonstrate our expertise through thought leadership at key industry events.

By focusing on best practices for deaerator selection, operation, and maintenance, Nationwide Boiler aims to help customers optimize their steam systems for greater efficiency and sustainability. For more information on Nationwide Boiler's deaerator solutions and other boiler-related services, visit www.nationwideboiler.com or contact Scott Best at sbest@nationwideboiler.com.

In the world of industrial operations, uninterrupted steam supply is crucial. However, the reality is that steam plant disruptions are more common than many realize. Nationwide Boiler Inc. understands this challenge and offers a comprehensive rental boiler program designed to keep your operations running smoothly, no matter the circumstances.

The Need for Temporary Steam Solutions

Steam plant operations face various scenarios that may require temporary solutions. These include unplanned outages for emergency repairs, planned maintenance or upgrades, increased capacity requirements for peak loads, testing new processes, and delays in bringing new systems online. In fact, most steam plants will experience an interruption in service at some point in time, whether due to routine maintenance or unexpected failures.

Nationwide Boiler's Rental Program: A Proactive Approach

To minimize downtime and ensure uninterrupted steam supply, contingency planning is essential. Nationwide Boiler works closely with customers to develop customized emergency preparedness plans, identifying critical site requirements, utility connections, permitting needs, and installation logistics in advance. By planning for the installation of a temporary steam plant before an issue arises, you can significantly improve your system's reliability and reduce costly disruptions.

Diverse Equipment Options

With one of the largest rental boiler fleets in the industry, Nationwide Boiler offers a proactive approach to these challenges, providing readily available, high-quality steam solutions to meet your facility’s needs. Our inventory includes several types of rental boilers to meet diverse requirements:

1. Mobile steam plants up to 1,000 HP featuring firetube boilers and all auxiliary equipment necessary to produce steam
2. Mobile firetube boilers up to 1,000 HP, mounted in containers on a chassis for mobility
3. Mobile trailer-mounted package watertube boilers up to 150,000 pph
4. Skid-mounted package boilers up to 270,000 pph

Nationwide Boiler also offers a wide range of auxiliary steam plant equipment for both short-term and long-term periods:

• Deaerators
• Mobile Feedwater Systems
• Water Softeners
• Chemical feed systems
• EconoStak Economizers
• CataStak™ SCR Systems for NOx control
• DataStak™ for Emissions Monitoring
• Blowdown Tanks
• Blowdown Heat Recovery Systems
• Gas Regulators
• Propane Vaporizers
• Gas Flow Meters
• Heat Exchangers
• Spare Parts Packages

                       

Planning for Success

Proactive planning for a temporary steam plant can save valuable time and resources when an unexpected outage or planned maintenance occurs. Nationwide Boiler encourages facilities to incorporate temporary steam provisions during new construction or boiler system upgrades. Installing dedicated connection points for steam, water, fuel, and power simplifies the setup process and reduces downtime when a rental boiler is needed.

Comprehensive Support

Our rental boilers come with standard equipment including combustion control, safety valves, feedwater controls, flame safeguard systems, and more. Beyond supplying reliable equipment, Nationwide Boiler provides expert guidance and support on boiler requirements, size and weight considerations, fuel calculations, power requirements, and piping specifications to ensure a seamless integration of temporary steam solutions tailored to your facility’s requirements.

Navigating Regulations and Weather Conditions

Nationwide Boiler understands the importance of compliance and operational efficiency. We can assist with local code requirements, permit applications, and emission limits. Additionally, we offer advice on weather protection for rental boilers, ensuring optimal performance in various climate conditions.

Why Choose Nationwide Boiler's Rental Program?

1. Flexibility: Our diverse range of equipment allows us to cater to various industrial needs and scenarios.
2. Reliability: With our proactive approach, you can minimize downtime and maintain operational continuity.
3. Expertise: Our team provides comprehensive support, from equipment selection to installation guidance.
4. Compliance: We help navigate local regulations and permit requirements, ensuring smooth operations.

In today's fast-paced industrial environment, being prepared for steam plant disruptions is not just prudent—it's essential. Nationwide Boiler's rental program offers a strategic solution to maintain your operations, manage unexpected challenges, and seize opportunities for growth and innovation.

Don't wait for an emergency to strike. Contact Nationwide Boiler today to learn more about our rental boiler program and how we can help you develop a robust emergency preparedness plan. With Nationwide Boiler as your partner, you'll be ready to face any steam plant challenge with confidence and efficiency.

Nationwide Boiler made waves at the IDEA Campus Energy 2025 Conference held in Boston, Massachusetts from February 3-6, 2025. The event served as a platform for showcasing cutting-edge solutions in district energy systems. A highlight of the conference was the presentation by Gordon Judd, Business Development Executive at Nationwide Boiler, who introduced innovative distributed heat pump configurations for district energy systems. The approach focuses on unlocking the hidden potential of chill water return lines to boost revenue and enhance energy efficiency.

Key Takeaways from Judd's Presentation

Heat Exchangers vs. Heat Pumps

Judd began by explaining the fundamental difference between heat exchangers and heat pumps:

• Heat exchangers allow heat to flow from hot to cold sources.

• Heat pumps use electricity to reverse this process, moving heat from cold to hot sources.

This distinction is crucial for understanding the potential of heat pumps in district energy systems.

Innovative Use of Chilled Water Return Lines
Judd presented three scenarios demonstrating how heat pumps can leverage chilled water return lines:

1. Adding Cooling Capacity: A 400-ton cooling load was added to a fully subscribed system by connecting to the return line and using a heat pump, achieving a remarkable coefficient of performance (COP) of 6.91.

2. Providing Domestic Hot Water: A 500-room hotel's hot water needs were met using the chilled water return line as a heat source, with a COP of 3.8 for heating.     

3. Space Heating Solution: A small commercial building's failing boiler was replaced with a heat pump system, utilizing the chilled water return line to provide 140°F water for space heating.

Benefits of Distributed Heat Pump Configurations 
Judd highlighted several advantages of this approach:

• Increased system capacity without central plant upgrades.

• New revenue streams from previously untapped resources.

• Improved overall energy efficiency.

• Carbon-free heating solutions compared to traditional gas boilers.

Implications for District Energy Providers
The presentation demonstrated that district energy providers can:

1. Add new customers without expensive infrastructure upgrades

2. Offer both heating and cooling services using existing chilled water systems

3. Improve system efficiency and reduce carbon emissions

Conclusion: A Game-Changer for Campus Energy Systems

Gordon Judd's presentation at IDEA CampusEnergy 2025 showcased the immense potential of distributed heat pump configurations in district energy systems. By harnessing the untapped potential of chilled water return lines, campus energy providers can create new revenue streams, increase efficiency, and move towards more sustainable operations.

Nationwide Boiler remains committed to energy efficiency advancements, and our presence at this conference highlights that focus. Representing Oilon heat pumps, we are proud to offer innovative solutions that support decarbonization and energy savings. As we continue to explore and implement these cutting-edge solutions, we look forward to helping our clients optimize their energy systems for a more sustainable future.

For those interested in learning more, visit www.nationwideboiler.com or contact Gordon Judd at gjudd@nationwideboiler.com.