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Boiler Basics 101: Basic Anatomy of a Boiler

Boilers are designed to produce steam to accomplish a multitude of tasks; from powering a plant to sterilizing hospital equipment. In simple terms, a boiler is a closed container in which water is heated to its boiling point to produce usable steam. In order to produce steam, there are two key items that must be involved: water and heat.

A boiler is comprised of two seperate systems: the steam-water system (waterside), and the fuel-air-flue system (fireside). As you might have guessed, water is first introduced into the waterside of the boiler. Alternatively, the fireside of the boiler provides heat, produced through the combustion of fuel (commonly natural gas or fuel oil, but can be another source) and air, which is controlled by the burner.  The heat that is created within the fireside is transferred to the waterside to produce steam.

To complete a boiler system, additional elements are required. This typically includes the following major components:

  •    - Burner: a mechanical device that supplies the required fuel and air for proper combustion.
  •    - Controls: the BMS (burner management system) protects the equipment and personnel from safety issues.
         The CCS (combustion control system) controls the air and fuel for proper combustion.
  •    - Fan: supplies air for the combustion to take place.
  •    - Water Softener: pre-treats the boiler feedwater for removal of hardness, which would otherwise cause detrimental scale
         inside the boiler system.
  •    - Deaerator / Feedwater System: removes oxygen and gases from boiler feedwater supply (which will also damage boiler
         internals), and feeds it to the boiler system via high pressure feedwater pumps.

All of these elements come together to create a robust steam supply system that is utilized in an abundance of processes throughout many different industries. Boilers truly are a work of art, with many pieces working as one system to make something extremely powerful and impactful, which is why we at Nationwide Boiler are so passionate about what we do.

Stay tuned for the next article in ur Boiler Basics 101 series to learn more about common types of boiler systems.  

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Boiler Basics 101: What is Steam?

To kick-off our ‘Boiler Basics 101’ series, we are starting at the very beginning. The extremely useful resource, produced by the commercial and industrial boilers that we rent, sell, service and maintain… that resource is steam.

Our business, and the boiler industry as a whole, revolves around steam. We provide boilers and related equipment for both temporary and permanent applications; equipment that works together to produce the valuable resource of steam, utilized in an abundance of processes across many different industries. So, what exactly is steam and what is it used for?

Let’s start with the chemical composition of steam. Water can exist in three physical states; solid, liquid, and vapor. These physical states, in more common terms, are referred to as ice, water, and steam. When water is heated at atmospheric pressure, its temperature rises until it reaches the highest temperature at which water can exist at this pressure. This temperature, 212F or 100C, is the saturation temperature, or boiling point. As water boils and temperature continues to increase, water particles begin to form small bubbles that rise to the surface and vaporize. This is how steam is formed.

Traditionally, steam was associated with locomotives and the Industrial Revolution. However, now steam is an integral part of modern-day technology. Not only is it an excellent source of energy and heat, but it is also sterile, which makes it ideal for use in the food, pharmaceutical, and health industries. Many other industries also utilize steam for processing, petroleum refining, utility and power, and manufacturing.

Steam has become an invaluable part of our world.  Without it, many of the advances and technologies in today’s time would not be as effective or efficient as they are now.

Stay tuned for the next article in our Boiler Basics 101 series to learn about the basic anatomy of a boiler system.

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More Than Just a Boiler Rental Company

Nationwide Boiler has been in business for over 50 years, and our business has seen tremendous growth since we first opened our doors in 1967. Starting out as a rental boiler company with just one boiler, we now maintain a rental fleet of over 100 boilers and related equipment, stock new and reconditioned boilers for sale, lead the industry in CataStak™ SCR installations for package boilers, own and operate a UL certified controls division based out of Washougal, WA, and provide many products and services above and beyond just boiler rentals.

So, when you think of Nationwide Boiler, don't think of us as just another boiler rental company. Check out these ten interesting facts that you may not have known about Nationwide:

  1. Nationwide Boiler Inc. was originally named Nationwide Rentals, and began with just one 22,000 lb/hr trailer-mounted boiler in our rental fleet.
  2. We maintain, service, and store our boilers in 10 key cities through the country to help achieve quick delivery and transportation cost savings.
  3. We have over 20 sales representatives located throughout the world, ready to assist our customers.
  4. Nationwide Boiler is more than just a rental company. In addition to stocking new and reconditioned boilers for sale, we also offer auxiliary equipment for rent and for sale. This includes CataStak™ SCR systems, EconoStak economizers, DataStak™ emissions & efficiency monitoring systems, deaerators, water softeners, heat exchangers, gas regulators, blowdown heat recovery systems, blowdown separators, and more.
  5. The CataStak™ has been installed in over 200 temporary and permanent applications.
  6. We stock a large inventory of boiler parts for quick delivery to our customers.
  7. We provide complete boiler start-up, including operator training and operator service when required.
  8. Our controls division, Pacific Combustion Engineering, has over 60 years of experience with all aspects of industrial heat processes, and can provide UL certified, integrated    burner management systems and combustion control packages.
  9.  Nationwide Boiler is a manufacturer's representative for Babcock & Wilcox, Superior Boiler, E-Tech Heat Recovery Solutions, and Webster Combustion Technology.
  10. Although we have 'Nationwide' in our name, we support customers worldwide and have provided equipment to six of the seven continents in the world. Can you guess which continent we have yet to check off our list?
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Addressing Common Issues Impacting Safety & Performance of Boilers

Do you work with boilers? The American Boiler Manufacturer's Association (ABMA) recently published a Boiler Installation Guide that addresses common issues impacting the safety and performance of boilers. This handy guide references eight major areas with strict codes and requirements that must be followed for proper design and installation. These areas include:

 -  Combustion Air SupplyABMA Logo Transparent
 -  Stacks and Ductwork
 -  Draft Controls
 -  Gas Train Design
 -  Combustion Tuning
 -  Safety Controls
 -  Piping and Valves
 -  Outdoor Installations

Check out the complete guide to prepare for your next boiler design and installation project. And don't forget to call Nationwide Boiler for your next temporary rental boiler project or new and used boiler needs.

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